Customized Self-cleaning Disc Stack Separator Centrifuge
Leading manufacturer of disc separators in China since 1954
Technical Specifications
| Specification |
Details |
| Drive |
gear / belt |
| Bowl speed |
4000 - 10000 rpm |
| Centrifugal force |
> 10,000 g |
| Bowl volume |
8 - 300 L |
| Bowl weight |
50-15000 Kg |
| Solids holding space |
2 - 50 L |
| Inlet pressure |
0-0.1 Mpa |
| Liquid outlet pressure |
0.2-0.6 Mpa |
| Starting time |
5 - 30 mins |
| Stopping time (no brakes) |
> 40 mins |
| Product Keywords |
self-cleaning disc bowl separator |
Company Overview
Huading Separator has over 60 years of tradition in mechanical separating technology. As China's leading manufacturer, our developments serve diverse industries including beverage, dairy, oil and fat processing, chemicals, pharmaceuticals, biotechnology, starch technology, marine engineering, energy, oil fields, and environmental technology. We develop customized centrifuges and complete process lines tailored to customer requirements.
Compliance Standards
- JB/T 8103 standards - Chinese national standard of disc centrifuge
- 2006/42/EC (Machinery)
- 2014/35/EU (Low Voltage)
- 2014/30/EU (Electromagnetic Compatibility)
- Quality management system of ISO9001-2000
Centrifugal Separation Technology
The disc stack separator separates solids and one or two liquid phases in a single continuous process using extremely high centrifugal forces. Denser solids are forced outward against the rotating bowl wall while less dense liquid phases form concentric inner layers. The interface position between liquid phases can be adjusted for maximum efficiency. Special disc stack plates provide additional surface settling area, dramatically speeding up separation. The configuration, shape, and design of these plates enable continuous separation of various solids from liquids. Solids can be removed continuously, intermittently, or manually depending on centrifuge type and application requirements.
2-Phase Separation Process
Process Flow:
1 Feed
2 Discharge
3 Inlet tube
4 Disc stack
5 Solids holding space
6 Centripetal pump chamber
7 Centripetal pump
Separation occurs inside a rotating bowl. Feed enters from the top via a stationary inlet pipe and is accelerated in the distributor before entering the disc stack. Liquid-solid separation happens between discs, with liquid moving through the disc stack to the center and pumped out via a built-in paring disc. Solids collect in the periphery and discharge intermittently through a hydraulic system that opens solids ports at preset intervals.
3-Phase Separation Process
Process Components:
1 Inlet tube
2 Central bore
3 Distributor
4 Distributor bore
5 Rising channels
6 Light phase centripetal pump
7 Heavy phase centripetal pump
Suspension enters the separator bowl from the top through a feeding pipe into the disc stack. Heavy phase and sludge move toward the bowl periphery while light phase flows toward the center for pumping. Heavy phase is led over a top disc into a chamber where a paring device pumps it out. Solids collect in the sludge space and discharge intermittently via hydraulic system, exiting through a cyclone.
Self-cleaning disc stack centrifuges are categorized as purifiers (separating solids and two liquid phases) or clarifiers (separating solids and one liquid phase).
Why Choose Huading Separator
60+ Years
Experience developing and manufacturing disc stack centrifuges
40000+
Installations across 50+ countries since 1954
100+
Centrifuge models to satisfy diverse industry demands
Global
References from leading food and pharmaceutical manufacturers
Certifications
All products pass rigorous inspection standards including CE and ISO certification with 100% quality assurance.
Manufacturing Process
Packaging & Shipping
Package: Standard export carton packing
Delivery Time: 30-90 days after order confirmation, with exact dates determined by production season and order quantity
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